Product Category: Technical Team Sportswear / Indoor Court Apparel.
Target Use: Professional & Club-Level Handball Match Play.
Core Material: 100% Polyester Interlock (Recycled/Virgin Filament Options Available).
Fabric Weight: 155 gsm (+/- 5g).
Construction Type: 4-needle 6-thread flatlock stitching / Reinforced shoulder panels.
Standard MO: 300 pieces per colorway (Size run: S to 3XL).
Engineered for indoor team handball environments characterized by high-friction contact and physical pulling. Constructed using high-density double-knit interlock fabric to maintain structural dimensions during active gameplay.
Technical Specifications
|
Specification Parameter |
Standard Value / Metric |
Test Method / Compliance |
|
Fabric Composition |
100% Polyester (150D/144F Micro-filament) |
ISO 1833 |
|
Fabric Density |
155 gsm |
ISO 3801 |
|
Bursting Strength |
>= 380 kPa |
ISO 13938-1 |
|
Seam Tensile Strength |
>= 160 N (Shoulder & Armhole seams) |
ISO 13935-2 |
|
Moisture Wicking |
Drop absorption: < 3 seconds; Wicking height: > 120 mm / 30 min |
AATCC 197 / ISO 10722 |
|
Colorfastness to Washing |
Grade 4-5 (40°C wash cycle) |
ISO 105-C06 |
|
Colorfastness to Perspiration |
Grade 4-5 (Acid & Alkaline) |
ISO 105-E04 |
|
Colorfastness to Rubbing |
Dry: Grade 4-5 / Wet: Grade 4 |
ISO 105-X12 |
|
Chemical Compliance |
REACH / OEKO-TEX Standard 100 Class II |
Third-party lab verified |
Product Features
High-Density Interlock Weave: Double-knit yarn configuration provides a balanced surface texture, minimizing thread displacement under physical contact. (Visual suggestion: Insert macro photo showing the high-gauge interlock loop structure).
Raglan Sleeve Construction: One-piece shoulder and sleeve panel configuration designed to accommodate overhead arm extension and throwing motions.
Targeted Micro-Mesh Panels: Integrated side panels placed along designated heat zones to facilitate air permeability and moisture transfer away from the skin.
Flatlock Stitching Configuration: 4-needle 6-thread flat seams reduce internal ridge height against the body during repetitive torso rotation. (Visual suggestion: Insert close-up detail shot of 4-needle 6-thread flatlock reverse side).
Sublimation-Compatible Surface: Treated polyester face engineered to accept disperse dye inks via heat transfer, anchoring pigments into the filament structure.
Customization Options
Color Matching: Pantone TPX/TCX and CMYK digital color matching; Lab-dip turnaround within 48 hours.
Visual Customization:
Full-digital sublimation printing (supports multi-color graphics, player names, and sequential numbers).
High-density silicone heat-transfers for team crests and sponsor placements.
Woven club labels and size tags.
Collar Variations: Ribbed crew neck, V-neck, or low-profile crossover collar with internal neck tape.
Size Specifications: Standard European size grading (S through 3XL) or client-provided custom measurement charts.
Manufacturing & Production
Yarn Preparation & Knitting: Sourced from certified polyester filament producers; knitted on 30G high-gauge circular machines to ensure uniform surface density.
Digital Sublimation Printing: Processed using industrial Mimaki printers with Italian water-based transfer inks; heat press fixation executed at 210°C.
Automated Cutting: Gerber CNC computer-aided cutting systems maintain panel dimensional tolerances within +/- 0.5 mm.
Stitching & Assembly: Assembled on Pegasus and Yamato multi-needle industrial sewing machines; bar-tacking applied to high-stress junctures (armholes and side vents).
Production Capacity: 50,000 pieces per month across 4 operational lines; Standard bulk lead time of 25 to 35 days following sample approval.
Quality Control
Fabric Inspection: 100% roll inspection prior to cutting to record structural flaws, oil stains, and weight discrepancies.
In-Line Monitoring: Periodic checks during assembly for stitch density (12-14 SPI), seam tension uniformity, and print panel alignment.
Laboratory Testing: Batch testing for bursting strength, seam slippage, and colorfastness performed prior to packing.
Final Inspection: Conducted in accordance with ANSI/ASQ Z1.4 (ISO 2859-1) Level II sampling: AQL 2.5 for major defects, AQL 4.0 for minor defects.
OEM & ODM
OEM Execution: Manufactured strictly according to client-supplied tech packs, BOM (Bill of Materials), and graded pattern specifications. Confidentiality agreements honored for proprietary designs.
ODM Development:
In-house technical team provides updated baseline jersey blocks and fabric structures annually.
Standardized silhouettes available for rapid private-label integration.
Sample Lead Time: Digital 3D mockups provided within 24 hours; physical samples dispatched via express courier within 5 to 7 business days.
Applications
- Professional & Semi-Professional Handball Club Leagues
- Regional & National Handball Federation Tournaments
- University & Institutional Team Sports Programs
- Sportswear Brand Private Label Lines
- Indoor Court Multi-Sport Training Facilities
FAQ
Q: What is the minimum order quantity (MOQ) for custom colorways?
A: The baseline MOQ is 300 pieces per colorway, allocatable across sizes S to 3XL. For custom Pantone dyed fabric bases, the MOQ is 1,000 pieces.
Q: How is color consistency maintained across repeat bulk orders?
A: Digital color formulations and physical master swatches are archived for 3 years. Production dye batches are verified against master standards via spectrophotometer before cutting.
Q: Do sublimation inks meet skin-contact safety regulations?
A: Yes. All imported transfer inks comply with OEKO-TEX Standard 100 specifications, ensuring absence of banned azo compounds and formaldehyde.
Q: What is the procedure for pre-production samples (PPS)?
A: Two physical PPS units are produced and air-freighted for client evaluation of fit, registration accuracy, and stitch construction prior to bulk manufacturing.
Q: What shipping and logistics terms are supported?
A: We accommodate FOB, CIF, and DDP shipping terms via air and ocean freight, with available European bonded warehousing solutions for scheduled call-off releases.
Request a Quote
To initiate a technical inquiry or bulk quotation for your teamwear program, please provide:
• Estimated order volume and size breakdown.
• Target delivery schedule and destination postal code/port.
• Tech pack or graphic design assets (AI, PDF, or CAD format).
[ Submit Technical Inquiry / Request Sample Kit ] (Direct B2B RFQ Form Trigger)
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