Men's Volleyball Match Jersey | OEM/ODM Technical Specifications & Contract Manufacturing
The Men's Volleyball Match Jersey is engineered for high-intensity indoor and beach volleyball competition. Designed to endure frequent floor dives, net collisions, and repetitive multi-directional shoulder rotations, this garment prioritizes structural tensile strength, thermal regulation, and unrestricted upper-body mobility.
Supplied strictly for B2B bulk orders, private-label sportswear brands, and teamwear distributors, our factory operations comply with international apparel testing protocols for color fastness, dimensional stability, and seam integrity.
Technical Specifications
|
Parameter |
Standard / Industrial Benchmark |
|
Primary Fabric Composition |
88% Cationic Polyester / 12% Elastane (Spandex) Interlock |
|
Fabric Density (GSM) |
150 GSM +/- 5 g/m² (Optimized ratio for tensile recovery and breathability) |
|
Moisture Management |
Transverse capillary wicking; vertical absorption rate under 5 seconds (AATCC 197) |
|
Tensile Strength |
Warp: > 450 N / Weft: > 400 N (ASTM D5034 Grab Test) |
|
Stitch Construction |
4-needle 6-thread flatlock stitching (Minimum 14 stitches per 10 cm) |
|
Washing Color Fastness |
Rating 4–5 after 5 industrial wash cycles at 60°C (ISO 105-C06) |
|
Light Color Fastness |
Grade 4 after 40 hours exposure (AATCC 16.3) |
|
Size Grading |
North American / European Standard Men's S to 3XL (Custom specs per tech pack) |
|
MOQ |
300 units per colorway (Flexible size distribution across roster) |
Product Features
Anatomical Torso Paneling: Drop-tail hem design and engineered side-gussets eliminate garment riding during aggressive overhead spiking and blocking extensions.
Targeted Thermal Zones: High-sweat areas across the upper spine and underarms incorporate open-hole pin-mesh structures to accelerate convective heat dissipation.
Reinforced Collar & Armhole Bindings: Double-folded self-fabric edging finished with dual-track coverstitching to prevent edge curling and structural slackening after heavy industrial laundering.
Snag-Resistant Interlock Face: High-gauge mechanical knit construction resists yarn displacement and pilling caused by abrasive court friction.
Tagless Heat-Sealed Branding: Care instructions and size identifiers are direct-heat-transferred onto the inner back yoke to prevent skin abrasion during prolonged matches.
Customization Options
Sublimation Printing: Full-color digital dye-sublimation utilizing OEKO-TEX Standard 100 certified Italian transfer inks. Inks penetrate polymer fibers directly, yielding zero hand-feel and permanent resistance to cracking or peeling.
Embellishments: Direct screen printing, tackle twill lettering, and silicone high-density heat seals for club emblems and player numbers.
Material Alternatives: Available in GRS-certified recycled polyester yarns, anti-microbial silver-ion treated threads, or heavier 180 GSM variants for beach volleyball sand resistance.
Trims & Packaging: Custom woven neck labels, silicone hem tags, individual polybag barcoding, and master carton drop-test compliance.
Manufacturing & Production
Facility Infrastructure: 12,000 sqm apparel production facility featuring automated Gerber computer-aided cutting lines and Japanese Yamato multi-needle sewing machinery.
Production Capacity: 60,000 units monthly across athletic teamwear lines.
Execution Workflow:
• Fabric Dyeing & Batch Testing: Strict shade-band matching under D65 lightbox illumination.
• Computerized Laser Cutting: Pattern piece execution held to a +/- 0.5 mm tolerance limit.
• Sublimation & Pressing: Calender heat transfer managed under strict dwell-time and temperature telemetry to eliminate ghosting.
• Garment Assembly: Specialised athletic flatlock stitching by trained machine operators.
• Finishing & Steam Pressing: Manual thread trimming followed by industrial vacuum steam finishing.
Quality Control
Incoming Material Audit: Full roll inspection for GSM weight, width consistency, and shade grouping prior to cutting floor release.
In-Line Process Audits: Stationary QC inspectors monitor stitch tension, symmetry, and logo alignment at mid-line checkpoints.
Needle Detection Protocol: All finished garments pass through automated conveyor metal detectors to ensure zero broken needle fragments in export cartons.
Final Inspection Standard: Finished lots are audited according to ISO 2859-1 (ANSI/ASQC Z1.4) AQL 2.5 sampling levels prior to final sign-off.
OEM & ODM Capabilities
OEM Execution: Manufactured precisely to buyer-supplied tech packs, graded specification sheets, and approved bill of materials (BOM).
ODM Development: In-house pattern makers and sample room technicians translate rough design concepts into functional proto-samples within 7 business days.
Pre-Production Sampling: Physical Pre-Production Samples (PPS) are dispatched for buyer dimensional verification and wash testing before bulk ribbon-cutting.
Applications
Professional and Collegiate Indoor Volleyball Leagues
National and Regional Beach Volleyball Tournaments
Private Sports Training Academies & Clubs
Corporate Tournament & Athletic Event Merchandising
FAQ
Q: What is the standard sample lead time?
A: Physical prototype sampling requires 5 to 7 business days following artwork and spec sheet approval.
Q: What is the bulk production turnaround?
A: Standard bulk execution takes 25 to 35 business days after pre-production sample sign-off and deposit receipt.
Q: Do you accommodate mixed-roster numbering and naming?
A: Yes. We routinely process roster sheets containing variable player names, unique numbers, and size splits within a single bulk order.
Q: What are your standard B2B payment terms?
A: 30% deposit via Telegraphic Transfer (T/T) upon contract execution, with the remaining 70% balance settled against copies of shipping documents (B/L) or third-party inspection reports.
Request a Quote (RFQ)
To initiate your technical inquiry or request fabric swatches, submit the following parameters to our engineering sales team:
Projected order volume and size breakdown.
Target fabric composition or GSM requirement.
Customization scope (sublimation coverage, crest types, numbering).
Destination port and preferred Incoterms (FOB / CIF / DDP).
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