Custom Handball Team Jersey | OEM & ODM Manufacturer Specifications
Custom-manufactured handball team jerseys designed for indoor competitive team sports. Engineered from high-strength synthetic knit fabrics to withstand continuous high-friction body contact, intense lateral pulling, and heavy perspiration during match play. Available for OEM/ODM bulk production with full sublimation printing, tackle twill embroidery, and variable player numbering options.
Technical Specifications
|
Technical Parameter |
Specification / Standard |
Testing Method & Compliance Note |
|
Fabric Construction |
100% Polyester interlock / Bird-eye mesh (customizable blend options) |
Certified under OEKO-TEX Standard 100 for ecological safety |
|
Fabric Weight |
140 GSM to 180 GSM |
Determined by electronic scale weighing per ISO 3801 |
|
Moisture Management |
Capillary action wicking finish applied to yarn matrix |
Moisture transfer rate >= 120 mm/30min (AATCC 197 compliant) |
|
Tensile Strength (Grab Test) |
Warp >= 450 N, Weft >= 400 N |
Tested per ASTM D5034 using standard tensile testing machine |
|
Color Fastness to Washing |
Grade 4 to 5 |
Tested per ISO 105-C06 (at 60°C wash cycle) |
|
Color Fastness to Rubbing |
Dry Grade 4, Wet Grade 3 to 4 |
Tested per ISO 105-X12 |
|
Fit & Sizing |
Standard EU/US Athletic Fit (Men, Women, Youth sizing available) |
Dimensional tolerance: +/- 1 cm based on client technical tech pack |
|
Minimum Order Quantity (MOQ) |
50 pieces per design/colorway |
Required for digital printing setup and fabric dyeing batches |
Product Construction & Features
Anatomical Panel Design: Multi-panel cut patterned for overhead throwing actions and rapid lateral pivots, avoiding restriction around the shoulder and armpit regions during gameplay.
Reinforced Seam Stress Points: Bar-tacking applied at high-tension areas including armhole seams, side slits, and collar attachment points to resist seam separation under defensive pulling loads.
Collar Configuration: Double-layered ribbed V-neck or flat-lock taped crewneck built to maintain structural boundary recovery after repeated industrial laundering cycles.
Sublimation Ink Fusion: OEKO-TEX certified water-based Italian inks heat-fused directly into polyester polymer fibers at 200°C via calender presses, preventing surface cracking or peeling over time.
Antimicrobial Yarn Treatment: Permanent odor-control antimicrobial agents embedded into the yarn matrix to suppress bacterial proliferation caused by heavy perspiration.
Customization & Variable Data Options
Decoration Techniques: Digital dye sublimation, high-density screen printing, tackle twill embroidery, and silicone heat-transfer crest application.
Variable Data Integration: Individual player names and numbers mapped directly from digital vector databases to prevent sorting, alignment, or sequencing errors during bulk packaging.
Branding Labels: Woven main neck labels, internal care instruction labels, hem tags, and silicone heat-sealed size labels manufactured per client brand specifications.
Trimming Options: Contrast collar ribbing, elastic tape inner neck reinforcement, or laser-perforated ventilation zones positioned underarms.
Manufacturing Process & Equipment
Fabric Knitting: Processed on high-gauge circular knitting machines (Kornex / Mayer & Cie) to maintain uniform loop distribution and fabric density.
Digital Printing Line: Printed via Mutoh and Mimaki wide-format sublimation printers, paired with rotary thermal transfer calendars for precise pattern transfer.
Automated CNC Cutting: Gerber computerized cutting systems utilized to maintain a cutting tolerance within +/- 0.5 mm for exact seam matching during sewing.
Garment Assembly: Stitched using 4-needle 6-thread flatlock machines and 3-needle coverstitch machines to reduce internal seam thickness against skin contact.
Production Lead Time:
• BPre-production physical sample: 5 to 7 working days
• Bulk production run: 15 to 25 working days (for order quantities up to 5,000 units)
Quality Control System
Greige Fabric Inspection: Inspected prior to cutting using the 4-point fabric inspection system to screen out yarn defects, holes, and weight deviations.
Colorimetry Verification: Color matching evaluated via spectrophotometer against Pantone textile color guides under a D65 standard light source (Delta E < 1.0 color variance threshold).
In-Line Stitching Audit: Mid-production checks executed on sewing lines to monitor stitch tension, seam puckering, and dimensional alignment against approved tech packs.
Final Outgoing Inspection: Conducted in accordance with AQL 2.5 sampling standards, including tensile pull verification on heat-pressed numbers, needle detector metal screening, and post-wash dimensional stability tests.
OEM & ODM Engineering Support
Tech Pack Translation: In-house pattern makers convert client sketches, CAD designs, or physical sample references into production-ready digital tech packs.
Private Label Packaging: Full white-label fulfillment including customized polybags, barcoded hangtags, and heavy-duty corrugated export cartons.
Digital Prototyping: 3D digital apparel simulation (Clo3D) available for rapid design iteration and visual confirmation prior to physical sampling.
Production Capacity: Aggregate output capability of 120,000 pieces per month across 4 dedicated apparel manufacturing lines.
Typical Target Applications
Indoor Professional & Semi-Professional Handball League Competition
University, College, and High School Athletic Department Teams
Regional Sports Clubs and Organized Tournament Associations
Athletic Apparel Brands and Teamwear Equipment Distributors
Frequently Asked Questions
Q: What is the standard sample production timeline?
A: Physical pre-production samples require 5 to 7 working days once artwork files and fabric specifications are locked. Digital 3D rendering samples can be delivered within 48 hours.
Q: How is color consistency maintained across repeated reorders?
A: All digital ink profiles, Pantone target formulas, and physical fabric master swatches from initial production batches are securely archived in our database to replicate identical color shades on future reorders.
Q: Can bulk shipments be sorted and packaged by individual player rosters?
A: Yes. Bulk orders can be sorted, folded, and individually packaged or labeled according to specific player name, number, and size breakdowns to simplify distribution upon arrival.
Q: What international shipping terms and export documentation do you supply?
A: We accommodate FOB, EXW, CIF, and DDP shipping terms via ocean or air freight. Complete export documentation including Commercial Invoice, Packing List, Certificate of Origin, OEKO-TEX declarations, and third-party lab test reports are provided with shipments.
Request a Quotation
To initiate a formal technical quotation, please provide the following details to our engineering sales team:
Estimated order volume and complete size/roster breakdown
Target fabric weight and required technical specifications
Production artwork files in vector format (.AI, .PDF, or .EPS)
Destination port/address and required delivery schedule
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