Youth Volleyball Jersey | OEM/ODM Manufacturing
Performance-engineered custom youth volleyball jerseys built for high-intensity indoor play. Constructed with mechanical-stretch knit fabric and full-saturation sublimation printing, these jerseys maintain structural integrity during repetitive floor dives and high-impact lateral movements. Available for OEM/ODM custom team branding, color schemes, and full size runs from Youth XS to Youth XL, with sustainable fabric options supporting global eco-compliance goals.
Target Users: Youth club teams, school athletic programs, and regional sports leagues.
Fabric Weight: 150 GSM / 160 GSM engineered polyester (Virgin or Global Recycled Standard / GRS certified RPET options available).
Customization: Full digital sublimation, tackle twill, or screen printing.
Minimum Order Quantity (MOQ): 50 pieces per design with mixed sizes.
Technical Specifications
|
Specification Item |
Technical Details & Standard |
|
Primary Fabric |
100% Micro-Poly Interlock or Bird-Eye Mesh (Available in 100% GRS-Certified Recycled Polyester) |
|
Fabric Density |
150 GSM - 160 GSM (+/- 5%) |
|
Moisture Management |
Capillary action wicking; drying time < 90 seconds (AATCC 201) |
|
Color Fastness |
Grade 4-5 against laundering (ISO 105-C06) & perspiration (ISO 105-E04) |
|
Seam Construction |
4-needle 6-thread flatlock stitching; seam strength > 180 N |
|
Printing Technology |
Japanese Mimaki printers with Italian J-Teck environmentally safe sublimation inks |
|
Sizing Range |
Youth XS, S, M, L, XL (Based on US/EU standard fit charts) |
|
Compliance & ESG |
OEKO-TEX Standard 100 certified, REACH compliant, GRS (Global Recycled Standard) traceable yarn options |
Product Features
Abrasion-Resistant Knit Structure: High-density interlock weave minimizes fabric snagging against indoor court surfaces during defensive floor maneuvers.
Ergonomic Youth Cut: Tailored shoulder drop and side gussets designed specifically for youth biomechanics, allowing unrestricted overhead serving and spiking motion.
Permanent Sublimation Graphics: Inks are fused directly into the polyester polymer at 200°C, preventing peeling, cracking, or fading over 50+ industrial wash cycles.
Anti-Odor Treated Yarn: Silver-ion antimicrobial treatment inhibits odor-causing bacteria buildup during multi-game tournament days.
Reinforced Neckline: Double-folded ribbed collar with internal neck tape prevents stretching and maintains shape retention.
Eco-Conscious Material Pathways: Option to utilize traceable post-consumer recycled plastic bottles (RPET) without compromising tensile strength or moisture-wicking velocity.
Customization Options
We support end-to-end custom manufacturing tailored to club identities and brand specifications:
Color Matching: Precise Pantone (PMS) color matching to ensure accurate brand representation.
Graphics & Logos: Unlimited sponsor logos, player numbers, and player names integrated directly into the sublimation file with zero added weight.
Collar Styles: V-neck, crew neck, or athletic crossover ribbed collar options.
Cut Options: Standard athletic fit, sleeveless, or short-sleeve configurations.
Labeling & Sustainable Packaging: Custom woven neck labels, care labels, biodegradable polybags, and silicone external hem tags with your brand logo.
Manufacturing & Production
Fabric Knitting & Dyeing: In-house circular knitting machines process raw yarn (including certified GRS recycled yarn lots) into finished greige fabric, followed by controlled tenter-frame heat setting to control shrinkage (<= 3%).
Digital Sublimation Printing: High-speed industrial plotters transfer vector artwork onto transfer paper, followed by rotary heat press fixation for 100% ink penetration into synthetic fibers.
Automated Laser Cutting: Computer-vision laser cutters ensure precise panel dimensions, eliminating manual cutting tolerances and frayed edges.
Assembly Line: Assembled using Kansai Tokki and Pegasus industrial sewing machines with reinforced bar-tacking at high-stress tension points (armholes and side vents).
Production Capacity: 12 automated lines producing up to 30,000 units per month, supporting peak seasonal demands before league openings.
Quality Control
Strict multi-stage QC protocols are enforced prior to export packaging:
Fabric Inspection: 4-point system inspection for yarn defects, oil stains, and weight consistency per batch.
Color Fastness Testing: Random sampling tested via light box (D65 light source) against master swatches to eliminate metamerism.
Stitch Strength & Tension Test: Dynamometer testing verifies seam elongation and tensile strength under high stress.
Needle Detection: Every finished jersey passes through an automatic conveyor metal detector to ensure zero broken needle fragments remain.
Dimensional Check: 10-piece sample per size measured against the approved tech pack spec sheet before final carton sealing.
OEM & ODM Services
OEM Execution: Production strictly according to client-provided tech packs, graded patterns, and material bills of materials (BOM), supporting both standard and sustainable material swaps.
ODM Development: R&D team provides seasonal fabric catalogs (including eco-friendly RPET developments), ergonomic pattern updates, and sample prototyping within 5 business days upon artwork approval.
Packaging Solutions: Custom polybags, barcoded hangtags, and compressed master cartons optimized for international freight volume reduction.
Applications
Indoor Volleyball Leagues: Club tournaments, regional championships, and youth training academies.
School Athletic Departments: Middle school and high school varsity/junior varsity team uniforms.
Sportswear Brands: Private-label teamwear collections for distribution in sporting goods retail chains, specifically aligned with corporate ESG procurement guidelines.
FAQ
Q: What is the standard lead time for bulk orders?
A: Sampling takes 3-5 business days. Bulk production takes 15-25 business days depending on order volume and fabric availability.
Q: Are recycled (RPET) fabric options available for custom team orders?
A: Yes. We offer GRS-certified recycled polyester options that match the technical and tactile performance of virgin polyester.
Q: How do you handle size distribution across a bulk order?
A: Clients can provide a mixed size schedule (e.g., 20% Youth S, 40% Youth M, 40% Youth L) with no extra surcharge within the same design run.
Q: Can you provide pre-production samples (PPS) before mass manufacturing?
A: Yes. We supply physical pre-production samples for approval via express courier (DHL/FedEx) before initiating bulk cutting.
Q: What file formats are required for custom artwork?
A: Vector files (.AI, .EPS, or .PDF with outlined text) at a minimum of 300 DPI are required for optimal print clarity.
Request a Quote
To receive a detailed quotation including fabric swatches (virgin and eco-friendly options), freight estimates, and volume-based pricing tiers, please provide your specifications:
Estimated order quantity and size breakdown
Fabric preference (Standard Micro-Poly vs. GRS Recycled Polyester)
Design files or reference imagery
Target delivery deadline and destination port/zip code
[Submit Your Inquiry / Request Tech Pack Quote Now]
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