Youth Volleyball Jersey

Youth Volleyball Jersey
Product Introduction:
Performance-engineered custom youth volleyball jerseys built for high-intensity indoor play. Constructed with mechanical-stretch knit fabric and full-saturation sublimation printing, these jerseys maintain structural integrity during repetitive floor dives and high-impact lateral movements. Available for OEM/ODM custom team branding, color schemes, and full size runs from Youth XS to Youth XL, with sustainable fabric options supporting global eco-compliance goals.
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Description
Technical Parameters

Youth Volleyball Jersey | OEM/ODM Manufacturing

 

Performance-engineered custom youth volleyball jerseys built for high-intensity indoor play. Constructed with mechanical-stretch knit fabric and full-saturation sublimation printing, these jerseys maintain structural integrity during repetitive floor dives and high-impact lateral movements. Available for OEM/ODM custom team branding, color schemes, and full size runs from Youth XS to Youth XL, with sustainable fabric options supporting global eco-compliance goals.


Target Users: Youth club teams, school athletic programs, and regional sports leagues.


Fabric Weight: 150 GSM / 160 GSM engineered polyester (Virgin or Global Recycled Standard / GRS certified RPET options available).


Customization: Full digital sublimation, tackle twill, or screen printing.


Minimum Order Quantity (MOQ): 50 pieces per design with mixed sizes.

 

Technical Specifications

 

Specification Item

Technical Details & Standard

Primary Fabric

100% Micro-Poly Interlock or Bird-Eye Mesh (Available in 100% GRS-Certified Recycled Polyester)

Fabric Density

150 GSM - 160 GSM (+/- 5%)

Moisture Management

Capillary action wicking; drying time < 90 seconds (AATCC 201)

Color Fastness

Grade 4-5 against laundering (ISO 105-C06) & perspiration (ISO 105-E04)

Seam Construction

4-needle 6-thread flatlock stitching; seam strength > 180 N

Printing Technology

Japanese Mimaki printers with Italian J-Teck environmentally safe sublimation inks

Sizing Range

Youth XS, S, M, L, XL (Based on US/EU standard fit charts)

Compliance & ESG

OEKO-TEX Standard 100 certified, REACH compliant, GRS (Global Recycled Standard) traceable yarn options

 

Product Features

 

Abrasion-Resistant Knit Structure: High-density interlock weave minimizes fabric snagging against indoor court surfaces during defensive floor maneuvers.


Ergonomic Youth Cut: Tailored shoulder drop and side gussets designed specifically for youth biomechanics, allowing unrestricted overhead serving and spiking motion.


Permanent Sublimation Graphics: Inks are fused directly into the polyester polymer at 200°C, preventing peeling, cracking, or fading over 50+ industrial wash cycles.


Anti-Odor Treated Yarn: Silver-ion antimicrobial treatment inhibits odor-causing bacteria buildup during multi-game tournament days.


Reinforced Neckline: Double-folded ribbed collar with internal neck tape prevents stretching and maintains shape retention.


Eco-Conscious Material Pathways: Option to utilize traceable post-consumer recycled plastic bottles (RPET) without compromising tensile strength or moisture-wicking velocity.

 

Customization Options

 

We support end-to-end custom manufacturing tailored to club identities and brand specifications:


Color Matching: Precise Pantone (PMS) color matching to ensure accurate brand representation.


Graphics & Logos: Unlimited sponsor logos, player numbers, and player names integrated directly into the sublimation file with zero added weight.


Collar Styles: V-neck, crew neck, or athletic crossover ribbed collar options.


Cut Options: Standard athletic fit, sleeveless, or short-sleeve configurations.


Labeling & Sustainable Packaging: Custom woven neck labels, care labels, biodegradable polybags, and silicone external hem tags with your brand logo.

 

Manufacturing & Production

 

Fabric Knitting & Dyeing: In-house circular knitting machines process raw yarn (including certified GRS recycled yarn lots) into finished greige fabric, followed by controlled tenter-frame heat setting to control shrinkage (<= 3%).


Digital Sublimation Printing: High-speed industrial plotters transfer vector artwork onto transfer paper, followed by rotary heat press fixation for 100% ink penetration into synthetic fibers.


Automated Laser Cutting: Computer-vision laser cutters ensure precise panel dimensions, eliminating manual cutting tolerances and frayed edges.


Assembly Line: Assembled using Kansai Tokki and Pegasus industrial sewing machines with reinforced bar-tacking at high-stress tension points (armholes and side vents).


Production Capacity: 12 automated lines producing up to 30,000 units per month, supporting peak seasonal demands before league openings.

 

Quality Control

 

Strict multi-stage QC protocols are enforced prior to export packaging:


Fabric Inspection: 4-point system inspection for yarn defects, oil stains, and weight consistency per batch.


Color Fastness Testing: Random sampling tested via light box (D65 light source) against master swatches to eliminate metamerism.


Stitch Strength & Tension Test: Dynamometer testing verifies seam elongation and tensile strength under high stress.


Needle Detection: Every finished jersey passes through an automatic conveyor metal detector to ensure zero broken needle fragments remain.


Dimensional Check: 10-piece sample per size measured against the approved tech pack spec sheet before final carton sealing.

 

OEM & ODM Services

 

OEM Execution: Production strictly according to client-provided tech packs, graded patterns, and material bills of materials (BOM), supporting both standard and sustainable material swaps.


ODM Development: R&D team provides seasonal fabric catalogs (including eco-friendly RPET developments), ergonomic pattern updates, and sample prototyping within 5 business days upon artwork approval.


Packaging Solutions: Custom polybags, barcoded hangtags, and compressed master cartons optimized for international freight volume reduction.
 

Applications

 

Indoor Volleyball Leagues: Club tournaments, regional championships, and youth training academies.


School Athletic Departments: Middle school and high school varsity/junior varsity team uniforms.


Sportswear Brands: Private-label teamwear collections for distribution in sporting goods retail chains, specifically aligned with corporate ESG procurement guidelines.

 

FAQ

 

Q: What is the standard lead time for bulk orders?

A: Sampling takes 3-5 business days. Bulk production takes 15-25 business days depending on order volume and fabric availability.

Q: Are recycled (RPET) fabric options available for custom team orders?

A: Yes. We offer GRS-certified recycled polyester options that match the technical and tactile performance of virgin polyester.

Q: How do you handle size distribution across a bulk order?

A: Clients can provide a mixed size schedule (e.g., 20% Youth S, 40% Youth M, 40% Youth L) with no extra surcharge within the same design run.

Q: Can you provide pre-production samples (PPS) before mass manufacturing?

A: Yes. We supply physical pre-production samples for approval via express courier (DHL/FedEx) before initiating bulk cutting.

Q: What file formats are required for custom artwork?

A: Vector files (.AI, .EPS, or .PDF with outlined text) at a minimum of 300 DPI are required for optimal print clarity.

 

Request a Quote

 

To receive a detailed quotation including fabric swatches (virgin and eco-friendly options), freight estimates, and volume-based pricing tiers, please provide your specifications:
Estimated order quantity and size breakdown
Fabric preference (Standard Micro-Poly vs. GRS Recycled Polyester)
Design files or reference imagery
Target delivery deadline and destination port/zip code
[Submit Your Inquiry / Request Tech Pack Quote Now]

 

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