Engineered for competitive indoor and beach volleyball clubs, these custom jerseys combine multi-axial stretch mobility with thermodynamic moisture transport. Built for repetitive overhead arm swings, floor impacts, and high-friction sliding, each garment is manufactured to exact club specifications via industrial sublimation or multi-layer tackle twill. Designed for team directors, athletic departments, and sports apparel distributors requiring factory-direct volume production, guaranteed Pantone consistency, and precise size grading.
Technical Specifications
|
Specification Category |
Parameter / Metric |
Standard / Value |
Description & Testing Method |
|
Fabric Composition |
Material Blend |
88% Polyester, 12% Spandex |
Interlock / Bird-Eye Mesh structure providing balanced tensile elasticity and recovery. |
|
Fabric Weight |
Density (GSM) |
160 GSM / 185 GSM |
160 GSM (Standard Lightweight); 185 GSM (Heavy-Duty Pro Club). |
|
Moisture Management |
Wicking Rate |
< 3 seconds |
Hydrophilic treatment verified via AATCC 79 standard for capillary sweat dispersion. |
|
Seam Construction |
Stitch Density |
12–14 SPI |
4-needle 6-thread flatlock stitching configuration for lateral seam reinforcement. |
|
Colorfastness |
Washing Resistance |
Grade 4–5 |
Tested per AATCC 61 / ISO 105-C06 at 60°C to eliminate dye bleeding or fading. |
|
Ecological Compliance |
Chemical Safety |
OEKO-TEX Standard 100 |
Certified free from restricted aromatic amines, formaldehyde, and skin irritants. |
|
Size Range |
Grading Scale |
Youth (S–XL) to Adult (XS–4XL) |
Comprehensive sizing matrix covering unisex athletic and women's tailored cuts. |
|
Minimum Order (MOQ) |
Order Threshold |
20 pieces per design |
Includes full custom color palettes, crests, and player roster personalization. |
Product Features
Ergonomic Raglan Construction: Raglan sleeve layout and side-panel gussets eliminate shoulder binding during spiking, blocking, and defensive digging.
Abrasion-Resistant Panels: Double-layered fabric overlay at high-wear shoulder and torso contact zones prone to court friction.
Anatomical Collar Design: Low-profile, anti-curl self-fabric V-neck or crew collar engineered to prevent friction chafing during multi-match tournaments.
Molecular Sublimation Fusion: Inks are thermally bonded into the polyester matrix, preventing cracking, peeling, or fading through heavy industrial laundering.
Customization Options
Graphic Application Methods:
Full-Dye Sublimation (unlimited vector color integration into micro-mesh fabric)
Tackle Twill (multi-layer tackle twill embroidery for traditional collegiate aesthetics)
High-Density Silicone Heat Transfer (low-profile crests and sponsor logos)
Collar & Silhouette Styles: V-neck, crew neck, sleeveless athletic tank cuts, and short-sleeve performance fits.
Player Personalization: Individual player names, roster numbers (front, back, and right sleeve), and athlete-specific size assignments.
Pantone Color Matching: Strict adherence to PMS (Pantone Matching System) codes to maintain brand continuity across recurring club orders.
Manufacturing & Production
Quality Management Protocols: Manufactured under ISO 9001 certified protocols, governing raw yarn intake through final cartoning.
Circular Knitting & Pre-Shrinking: Knitted on industrial circular machines with pre-shrinkage treatment, controlling post-laundering residual shrinkage within +/- 2%.
CAD Pattern Grading: Computer-aided design grading ensures proportional scaling across the entire Youth XS to Adult 4XL spectrum.
High-Speed Sublimation Printing: Printed via Japanese Mimaki wide-format plotters and high-density transfer papers for sharp graphic definition and deep pigment saturation.
Automated Laser Cutting: Vision-assisted laser tables eliminate manual textile distortion, maintaining dimensional cutting tolerances within 0.5 mm.
Industrial Assembly Line: Stitched using industrial Pegasus and Yamato overlock and flatlock equipment, securing high seam elongation under maximum lateral pull.
Quality Control
In-Line Sewing Audit: Machine needle tension and stitch formation verified every 2 hours to prevent skipped stitches or puckered seams.
Internal Material Testing Lab: Pre-cutting verification of burst strength (ASTM D3786) and seam slippage resistance.
Color Light Box Evaluation: Printed textile panels inspected under standardized D65 artificial daylight sources to prevent metamerism before assembly.
Final Outgoing Audit: 100% manual post-production inspection covering thread trimming, number symmetry, size label accuracy, and polybag packaging integrity.
OEM & ODM Capabilities
Private Label Program: Custom woven neck labels, silicone care instruction tags, and customized outer master carton shipping marks.
Tech Pack Engineering: Submit vector artwork (AI, PDF) or physical samples; in-house pattern engineers generate complete manufacturing tech packs within 48 hours.
Rapid Prototyping: Custom physical sample lead time of 5–7 business days utilizing bulk-production textiles and inks.
Industrial Capacity: Scalable monthly output exceeding 150,000 pieces across automated production lines to fulfill regional and national league demands.
Applications
Indoor Competitive Hardwood Leagues: Formulated for high-intensity indoor club matches, offering rapid sweat-wicking thermodynamics and unrestricted overhead mobility.
Beach & Outdoor Tournaments: Constructed with UV-resistant, quick-drying mesh fabrics capable of enduring sand abrasion, high humidity, and solar exposure.
Academic & Collegiate Athletic Departments: Conforms to institutional uniform requirements for NCAA, high school, and youth federations requiring precise size grading and long-term color reorder stability.
Sports Apparel Brands & Wholesalers: Scalable for private-label distribution, providing reliable batch manufacturing for regional teamwear portfolios.
FAQ
Q: How do you guarantee color continuity across recurring club reorders?
A: We archive the digital color profiles, fabric dye lot numbers, and precise heat-press temperature/dwell time logs for every order. Reorders reference these exact baseline parameters.
Q: Can mixed size runs be combined to meet the minimum order quantity?
A: Yes. The 20-piece MOQ applies to the aggregate order quantity, allowing full distribution across your roster's size breakdown.
Q: What is the standard bulk production turnaround time?
A: Standard production requires 12–18 business days following digital proof and size matrix confirmation. 7-day expedited production slots are available for critical tournament deadlines.
Q: Do you provide fit-kit sizing samples prior to bulk production?
A: Yes. Sizing sample runs can be dispatched so players can verify fits before final mass production begins.
Request a Quote
Ready to configure your team jerseys? Submit your technical requirements below to receive a tiered volume quotation and digital layout proof within 24 hours.
Form Fields: Organization Name | Estimated Quantity | Delivery Deadline | Upload Artwork/Logo (.ai, .pdf) | Contact Email/Phone.
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