The Volleyball Training Jersey is engineered for high-intensity indoor volleyball training, club drills, and competitive conditioning. Constructed from technical micro-polyester knits with mechanical stretch, this garment is designed to withstand lateral dives, repetitive overhead arm swings, and frequent institutional laundering while maintaining shape and moisture management.
Available for OEM and ODM bulk production, our volleyball jerseys are manufactured to match custom team branding, precise size grading standards, and specific performance requirements for sports brands and athletic equipment distributors. Both virgin micro-polyester and Global Recycled Standard (GRS)-certified recycled polyester options are available.
Technical Specifications
|
Parameter |
Specification Detail |
Testing Standard |
|
Fabric Composition |
Options: 92% Micro-Polyester / 8% Elastane OR 92% GRS-Certified Recycled Polyester / 8% Spandex |
ASTM D629 / GRS Standard |
|
Fabric Weight |
150 GSM (Customizable: 130 to 180 GSM) |
ASTM D3776 |
|
Knit Construction |
Interlock Knit with 4-Way Mechanical Stretch |
ISO 20623 |
|
Moisture Management |
Wicking rate: < 3 seconds; Evaporation rate: > 0.4g/h |
AATCC 195 |
|
Colorfastness to Washing |
Grade 4 to 5 (Evaluated at 60°C household/institutional wash) |
AATCC 61 |
|
Seam Breaking Strength |
Minimum 180 N under lateral tension |
ISO 13935-2 |
|
Dimensional Stability |
Post-wash shrinkage < 3% in length and width |
AATCC 135 |
|
Size Range |
US/EU Standard Sizing (Youth XS to Adult 3XL) |
ASTM D5585 |
Product Features
Anatomical Panel Design: Raglan sleeves and underarm mesh gussets are patterned to reduce upper-body resistance during repetitive spike and serve actions.
Reinforced Seam Stress Points: Armhole seams and side hem splits are bar-tacked to withstand lateral pulling forces and floor-contact friction during defensive sliding.
Low-Friction Seam Construction: Configured with 4-needle, 6-thread flatlock stitching to maintain a smooth internal surface profile and reduce skin chafing under high activity levels.
Yarn-Level Moisture Wicking: Hydrophilic treatment applied directly to yarn fibers rather than surface coating, ensuring moisture transport performance remains active through standard industrial laundering cycles.
Anti-Odor Property: Inhibits microbial growth during multi-session tournament schedules.
Customization Options
We support full-package OEM/ODM customization based on your technical packages and design requirements:
Decoration Methods:
Full digital sublimation (penetrative dye bonding, zero hand-feel, permanent color vibrancy).
High-density screen printing for crests and sponsor branding.
Silicone heat-transfer badges for raised tactile graphics.
Collar & Trim Profiles: Rib-knit V-neck, self-fabric crew neck, or athletic crossover collar with internal back-neck taping for structural retention.
Hem Configurations: Drop-tail hem for full coverage during athletic extension or standard straight hem finished with twin-needle coverstitching.
Private Labeling: Woven neck labels, silicone heat-seal care labels, custom swing tags, and branded hem woven labels.
Manufacturing & Production Process
Our manufacturing operations implement controlled process steps to maintain batch-to-batch consistency:
Yarn & Raw Material Inspection: Incoming polyester and elastane raw materials undergo testing for denier uniformity, tensile strength, and color consistency.
Digital Sublimation Printing & Curing: Printed via Mimaki/Mutoh industrial high-speed digital sublimation printers, then thermally cured in rotary heat-press tunnels at 200°C to achieve permanent dye fixation into polyester fibers.
Automated CNC Cutting: Fabric layers are processed through Lectra CNC automated cutting tables to maintain dimensional cutting tolerances within plus/minus 1 mm across size graduations.
Assembly Stitching: Garment assembly is performed on Juki high-speed 4-needle 6-thread flatlock machines, maintained at a stitch density of 12 to 14 stitches per inch.
In-Line Quality Audits: Independent quality inspectors monitor mid-line output for seam tension, alignment, and sizing accuracy.
Quality Control & Testing
Finished production lots are subjected to physical testing before final packaging:
Bursting Strength Test: Verified using pneumatic bursting testers to ensure fabric structural integrity under sudden mechanical loading.
Elastic Recovery Test: Fabric samples are subjected to 50% elongation to verify immediate elastic recovery rate, preventing premature garment sagging.
Needle Detection Inspection: 100% of finished jerseys pass through conveyor-type metal detectors (detection sensitivity <= 1.2 mm Fe) to prevent broken needle hazards.
OEM & ODM Capabilities
OEM Execution: Produced strictly according to your provided tech packs, grading rules, and bills of materials (BOM), backed by NDA protocols.
ODM Development: Access our verified fabric library and core athletic fit patterns to accelerate sample turnaround within 7 to 10 days.
Production Capacity: Monthly output volume of 150,000 units, supported by 4 dedicated sewing lines and integrated digital printing capacity.
Packaging Support: Individual polybag packing with barcode labeling, customized master carton dimensions, and mixed-size ratio packing per team requirements.
Applications
Indoor Competitive Leagues: Club teams, collegiate varsity squads, and regional tournament competitors requiring standardized team uniforms.
Volleyball Training Academies: High-volume institutional procurement for youth camps and training programs requiring durable, high-laundry-cycle garments.
Corporate Sports Events: Branded athletic apparel for corporate sports leagues and promotional tournaments.
FAQ
Q: What is the minimum order quantity (MOQ) for custom volleyball training jerseys?
A: The standard MOQ is 300 pieces per design style, which can be distributed across up to 4 sizes. Trial orders involving new fabric custom developments can be discussed separately.
Q: How do you ensure color accuracy for team branding?
A: We utilize digital spectrophotometers for color calibration against Pantone C swatches, maintaining a Delta E < 1.0 variance target for digital sublimation and custom-dyed fabrics.
Q: Are eco-friendly or sustainable fabric options available?
A: Yes. We supply GRS-certified recycled polyester fabrics that match the physical performance and durability metrics of virgin micro-polyester.
Q: What is the typical production lead time for bulk orders?
A: Prototype sample development takes 7 to 10 days. Bulk production takes 25 to 35 days following pre-production sample approval and receipt of the deposit.
Q: Do your materials comply with restricted substance regulations?
A: Yes. All fabric lots are certified under OEKO-TEX Standard 100, confirming absence of restricted heavy metals, formaldehyde, and prohibited AZO colorants.
Request a Quote
To receive a formal quotation for your volleyball jersey project, please provide the following details to our technical sales team:
Estimated order quantity, size distribution, and fabric preference (Standard vs. GRS Recycled)
Specific technical or performance requirements
Vector artwork files (.AI, .PDF, or .EPS) for print placement and color evaluation
Target destination port or delivery address
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